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Daihatsu Hijet — Suspension

Front strut specs, rear shock replacement, CV boot intervals, and wheel alignment.

Front Strut

The S110P uses MacPherson struts at the front. The strut assembly cannot be rebuilt — if it is leaking oil or has lost damping, replace the complete unit. Replace in pairs to maintain even handling characteristics.

Top Nut Torque
600 ± 100 kg·cm
Upper Support Torque
400 ± 50 kg·cm
Lower Mount Torque
950 ± 150 kg·cm
Inspect / Replace At
60,000 km or if leaking / collapsed
Warning:The lower strut attachment bolts and the three upper retainer nuts must be replaced with new hardware any time the strut is removed. The factory specifies new fasteners for reassembly — do not reuse them.

Strut Removal & Installation

  1. Jack the vehicle and remove the front wheel.
  2. Remove the brake hose clamp from the strut body.
  3. Remove the two lower strut attachment bolts.
  4. From inside the engine bay, remove the three upper attachment nuts. Pull the strut and coil spring out as a unit.
  5. Use a spring compressor to compress the coil spring before removing the upper support nut. Do not remove the support nut without the spring compressed — it is under significant tension.
  6. Inspect the spring for cracks. Coat the upper bushing with long-life chassis grease (minimum 0.5 g) on reassembly.
  7. Install in reverse order using all new bolts and nuts. Torque to specifications above.

Rear Shock Absorbers

The truck uses rear leaf springs with separate shock absorbers. The van uses rear coil spring suspension. Shocks cannot be rebuilt — replace as a pair.

Upper Attachment Torque
450 ± 150 kg·cm
Lower Attachment Torque
480 ± 95 kg·cm

Rear Leaf Spring

U-Bolt Torque
1040 ± 160 kg·cm

CV Joint Boots & Driveshaft

The front axle CV joints use rubber boots to retain grease and exclude dirt. Inspect boots at every oil change — a torn boot loses its grease quickly and will destroy the CV joint within a few thousand kilometers. Replace boots in pairs per axle.

Boot Replacement Interval
Every 30,000 km or when cracked/torn
CV Grease Per Boot (minimum)
65 g — high-temp long-life CV grease
Axle Shaft Inspection Interval
Every 75,000 km — check for broken teeth
Driveshaft Runout Limit
Below 1.0 mm
Tip:Before sliding the new boot onto the shaft, wrap a layer of tape over the shaft splines. This protects the boot lip from getting cut during installation. Remove the tape once the boot is seated and pack with a minimum of 65 g of CV grease before securing the bands.

Wheel Alignment

Confirm correct tire size and inflate to the correct pressure before any alignment check. Incorrect tire pressure skews camber and caster readings. Toe adjustment is made by turning the tie rod ends — mark the tie rod position before loosening the lock nut to preserve a reference point.

Toe-In (all)
0.0 ± 1.0 mm
Camber (all)
0°15' ± 45'
Caster (truck)
3°08' ± 1°
Caster (van)
3°04' ± 1°
King Pin Angle
13°03' ± 1°
Front Side Slip
In 5 mm ~ Out 5 mm
Tie Rod Lock Nut Torque
450 ± 100 kg·cm
Note:After setting toe and torquing the tie rod lock nuts, verify the toe measurement once more — tightening the lock nut can shift the reading slightly. Replacing any front suspension component (strut, ball joint, tie rod end) requires a full alignment check afterward.